From: "Saved by Windows Internet Explorer 8" Subject: Troubleshooting Date: Fri, 27 Nov 2009 13:57:21 +1000 MIME-Version: 1.0 Content-Type: multipart/related; type="text/html"; boundary="----=_NextPart_000_0000_01CA6F69.8A806540" X-MimeOLE: Produced By Microsoft MimeOLE V6.0.6001.18049 This is a multi-part message in MIME format. ------=_NextPart_000_0000_01CA6F69.8A806540 Content-Type: text/html; charset="iso-8859-1" Content-Transfer-Encoding: quoted-printable Content-Location: http://www.hdrworks.com.au/tweb/uplfiles/fil376.htm Troubleshooting

B2 Booster Gun

Refer to the Parts Diagram

1.Q The delivery of grease decreases as the trigger is depressed = fully

1.A The plunger adjusting screw (18) has been screwed in too far. = Loosen the=20 locknut (17) and screw the plunger adjusting screw (18) out until a = uniform flow=20 of grease occurs.

2.Q The booster fails to boost

2.A There could be three causes:
There is dirt under the valve = seat in=20 the inlet body (14). Unscrew the inlet body (14) from the gun body (11) = and then=20 unscrew the valve insert (8). Remove the valve spring (7) and steel ball = (6)=20 before cleaning the ball seat and reassembling.
The plunger screw = (18) has=20 been incorrectly adjusted. Loosen the locknut (17) and screw the plunger = adjusting screw (18) in until maximum trigger movement is achieved. Do = not screw=20 it in too far (refer to problem 1 above).
There is dirt under the = non return=20 valve (5) ball seat. Unscrew the extension tube (9) from the non return = valve=20 body (5). Remove part nos. 8, 7, 6 & 5, before cleaning all parts = and=20 reassembling.

3.Q The gun leaks continuously at the coupler (part no.10)

3.A There could be two causes:
The trigger (22) has been set = incorrectly.=20 Refer to problems 1 and 2(b) above.
There is dirt under the ball = (12).=20 Unscrew the inlet body (14) from the gun body (11). Unscrew the inlet = body (14)=20 from the gun body (11), and then unscrew the extension tube (9) and = swing the=20 trigger (22) away so the plunger guide bush (1), plunger (2), glyd ring = (3) and=20 plunger o?ring (4) may all be removed. This will enable the ball (12), = ball=20 support (16), ball spring (13) and spring guide (15) to be pushed from = the gun=20 body (11). Inspect and clean all parts, replace as required and = reassemble.=20 Apply Teflon tape (or thread sealant) to the extension tube (9) thread = for=20 sealing the tube to the non return body (5).

4.Q Grease leaks past the plunger (part no.2)

4.A The plunger o'ring (4) is damaged and needs to be replaced. Order = BJ1s.=20 Remove the extension tube (9) and swing the trigger (22) away so the = plunger=20 guide bush (1), plunger (2), glyd ring (3) and plunger o'ring (4) may = all be=20 removed. Replace damaged parts and reassemble. Apply Teflon tape (or = thread=20 sealant) to the extension tube (9) thread for sealing the tube to the = non return=20 body (5).

5.Q The swivel leaks (part no.26)

5.A The swivel seals (25 & 26) are damaged and the entire swivel = needs to=20 be replaced. Order ZSB.

6.Q The screwed joints leak on the swivel

6.A The threads are not sealed. Disassemble and apply Teflon tape (or = thread=20 sealant) to the male thread (2-3 layers should = suffice).

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